Our Solvent-Free Manufacturing Plant
All of the premium supplements manufactured by us are produced on-site in a world-class facility. We have set the “gold standard” when it comes to the manufacturing of soft gelatin capsules. Each batch is manufactured according to current Good Manufacturing Practices (GMPs) for dietary supplements. Quality is constantly monitored during every step of the manufacturing process to achieve the highest level of technical excellence in softgel production.
We have invested millions of dollars to purchase precision, state-of-the-art blending, and encapsulation equipment, which enable us to consistently manufacture the finest softgels for our customers. The encapsulation and inspection processes occur in temperature-controlled areas. We have automated many of the inspection and packaging processes with precision equipment designed to FDA 21 CFR (Code of Federal Regulations) Part 111 requirements, which helps increase throughput. We embrace corporate transparency through our meticulous quality assurance procedures and comprehensive QC testing.
Softgel production is a very unique and complicated process; not every manufacturer can do it. While softgels can be difficult to manufacture because water-soluble/hydrophilic materials are not easily encapsulated and the operators who run the encapsulation machine have to be well-trained and competent to learn the techniques for smooth and efficient operation, we have innovated ways to overcome these challenges. We specialize and thrive in encapsulating formulas that others thought weren’t possible in softgels. We have a production team who, with high precision and constant oversight, monitors and controls the gelatin temperature, ribbon thickness, seam width, and fill quantity during manufacturing.
In-House Analytical Laboratory
One of our strongest company attributes is our well-equipped, state-of-the-art, chemical analytical laboratory and the staff who run it. Highly-trained chemists and technicians create an environment of product integrity with complete confidentiality and full compliance with state and federal regulations. All work performed in our lab facility is in accordance with current Good Laboratory Practices (cGLPs). Our sophisticated laboratory instruments exceed industry standards, are subject to annual Operational Qualification/Performance Verification, and are 21 CFR Part 11 compliant.
Quality Control (QC) provides testing through all stages of production, from incoming raw material testing and identification, in-process quality checks, and final product testing for potency and quality of the products we manufacture. QC uses state-of-the-art instruments such as:
- High-Performance Liquid Chromatography (HPLC)
- Gas Chromatography (GC)
- Atomic Absorption (AA)
We use independent third-party testing laboratories since they offer unbiased analytical testing to support the quality of our products and meet customer requirements. These labs are an extension of our in-house laboratory. We qualify each of our third-party labs by verifying their data is technically sound, ISO/IEC 17025 accredited, and cGMP and GLP compliant.
When you partner with us, we can assist with real-time stability data. We highly encourage our customers to perform regular audits of our facility, where they can look at batch records, raw material certificates of analysis, and ensure that we are doing all of the testing required for GMP compliance.